Carbon Dioxide Gas Plants

We feel proud to say that we are one of the leading manufacturer of Carbon dioxide Way back in 1923, Our CO₂ Gas Plant was the first gas plant in North West India. At that time, the carbon dioxide that we manufactured was used to prepare aerated water for the English Army. Our CO₂ was essentially a bye-product CO₂ plant, which was actually a rarer breed in those days. We were also the first to come up with the idea of industrial bye-product utilization and CO₂ extraction, thereby forming gas extraction plant without changing the environmental balance.

In the first quarter of the 20th century, we imported our first fully German plant and production of CO₂ has been our passion, pride and core business since then.

Why our Carbon Dioxide Gas Plants? Buyer, before going for magnetic pulley must keep in mind the following considerations: We use the technology to generate CO2 from waste. Our CO2 Gas Plants is by-product based and pollution free. It is a low priced plant with the most pure CO2. The basic concept of our carbon dioxide gas plants is easy operation, low and cheap maintenance and correct automation. We get innovative ideas from our own running production plants.

With time, with the use of latest technology, constant research work from our experienced professionals, we are involved not only in making CO₂ but also designing CO₂ recovery and production plants. We have also mastered the art of solidification, liquification, storage, transport, delivery and injection- infusion systems. We studied complete integration of modern foreign technologies and made our products taking into consideration the concepts and requirements of our users.

We use the technology to generate CO₂ from waste
An important technique adopted by our company is extracting carbon dioxide from biomasses. We were the first to introduce this technology in this world. We have today set up various plants that successfully operate on biomass. We are constantly reviewing and studying different design innovations in our plant so that we can also extract CO₂ from other wastes, besides biogass, like fertilizer gases, breweries and distilleries. Our flue gas plant uses raw material like boiler or any furnace flue gas , thereby reducing the cost of using any other costly liquid fuel.

Our options and capacities
Our CO₂ gas plants can also run on other options like:

• Waste Hard Coke
• Nut Coke
• Pearl Coke
• Breeze Coke

The carbon dioxide gas plants based on biomass and flue can be manufactured in different capacities, which can range from 30 kg per hour to 2000 kg per hour. This of course depend on on the available input and client requirement. We also take custom orders.

Types of CO₂ gas plants
We manufacture two types of CO₂ gas plants:

• Generating Plants: These plants run due to combustion of various fossil fuels including heavy oil, diesel oil, kerosene or natural gas depending upon availability & pricing. Through appropriate combustion of the fuel, scrubbing, stripping and separation technology, the CO₂ gas thus conform to strictest CO₂ quality standards. We supply our plants with a special control panel that ensures continuous and trouble-free operation.
  
  
• Recovery Plants: These are extraction plants which operate depending on CO₂ in the gas sources from: turbines, combustion engines, boilers, chemical processes and natural sources. Our CO₂ extraction/recovery plant proves an effective alternative to a conventional CO₂ production plant.
  
  

Enhanced Oil Recovery : A well is a very big hole dug in the ground. Sometimes it contains water, some times it contains oil and sometimes it has got Carbon-Di-Oxide gas mixed with water. The oil wells turn to give sub normal output, after its continuous use. The Carbon-Di-Oxide injection helps in recovery of more oil from the well. The addition of Carbon-Di-Oxide gas through injection (of gas) some times gives extra oil by about 30-40%.

The injection of Carbon-Di-Oxide does the following :

• Reduces the viscosity of the oil and allows it to come out and flow easily.
• The C02 gas mixes with the oil like water and the oil becomes carbonated and expands forcing the oil to come out of the tight openings in the rock and to waiting extraction wells
• The mixture of oil and Carbon-Di-Oxide also dissolves some rock thus making it more porous which results in more yield of oil.

Since there is lot of Carbon-Di-Oxide which is used in the wells, therefore, the cost of Carbon-Di- Oxide is also to be considered. There is a talk of using CO₂ from the boiler flue gases after enrichment with a membrane.

Since the quantity of CO₂ used in the wells is considerable and hence one can be sure of getting

Carbon Credits : The oil well can be used for storing CO₂ or we can say underground disposal of CO₂ . This gives rise to possibility of use of CO₂ at a latter period when we wish. Thus this fulfills dual role of increasing oil production and storing CO₂ & definitely we can dispose of carbon now each carbon credits.

There are many examples in the world to obtain Carbon-Di-Oxide from various sources and to carry and use Carbon-Di-Oxide on the well head, for better recovery of oil.

CO₂ from Chemical Reactions : Many a time one has the requirement not to fill the big cylinders from the storage tank but to fill small cylinder / CO₂ extinguishers / cartridge from big cylinders. In such eventuality the revert gas is not important as the quantities concerned is not big. What is needed is accurately that the liquid goes into a small cylinder and semi automatically / automatically switched off the supply, as soon as the required quantity is filled in the small cylinder.

S. S. Gas Lab Asia is now dealing with such a installation. Following illustration clearly shows the system :-

The complete unit consists of a motor driven transfer pump, an optional for 27 kg supply cylinders and the necessary hose arrangements and valves to connect the pump to the supply and the necessary liquid must be supplied to the pump. If the supply cylinder valve connects into the vapor spare of the cylinder, the cylinder must be turned bottom up. The tilt rack serves this purpose. If the supply cylinder is of siphon type then the rack is not required. Such cylinder must be tied securely to a wall or post.

The weighing scale is also included in the system. We are in the process of developing automatic system which enables to switch off the supply of CO₂ once the small cylinder has been filled with the desired quantity of the gas.

Bio Gas
Bio Gas can be generated from various sources. The material should not contain metal, sand, mitti, stone and polythene etc. Cow dung besides others like kitchen / canteen kachra is used extensively in India. Feas from birds like cocks and hens are used in some countries.
All sources almost go to generate biogas in the generator where it is generally mixed with water. The reaction to generate biogas takes place quickly in summer and some what slowly in winter. Generally, the biogas is associated with H2S and consists of CO₂ and CH4.

H2S must be removed to use the gas chemically. Many people use the gas as it is in the power generation or for cooking. H2S is removed with the help of scrubbing media placed inside a scrubber. Generally, the biogas contains 55 - 70% CH4 30-45% C02, 0.1 - 0.5% H2S and traces of Hydrogen and ammonia. We have the technology to remove H2S and CO₂, get pure 98% CH4.